Retail Outlet, Floor Refurbishment To A Damaged Concrete Floor, Danby

Project Type

Polished Concrete Floors

Market Sector

Commercial

Floor type

Low exposure, random aggregate, low gloss finish

Location

Danby, North Yorkshire

The client required the damaged floor, caused by water ingress from below, to undergo a full renovation. The damage was caused by dampness, which in turn rotted all of the floor coverings that were placed on the surface, e.g. lino’s and laminates etc. A great solution would be to diamond grind and polish the floor. As the polished concrete would still be permeable, this would allow water etc to pass through, the floor would simply need to be cleaned. The client contacted JLR Contracts to see if we could help. Please scroll down to see full details….

The client told JLR Contracts that aesthetics were not an important factor on this job. Functionality, low maintenance and long floor life were the most important factors that were required. A lot of the existing concrete floor was in a poor state of repair, due to the dampness in the floor. The whole floor would firstly receive a heavy grind, which would remove several mm’s from the concrete surface. In turn, this would remove years of grime and contamination from the surface. Cracks were also chased and filled with an industrial repair mortar. Subsequent finer metal diamond grinding stages were then undertaken. Chemicals were also applied for both grouting and densifying stages, this creates a more uniform floor as well as a resulting hard-wearing surface. The floor was then chemically treated to harden the concrete surface, before the polishing stages were undertaken, through subsequent finer diamond grit sizes to leave a low gloss sheen. The result was a fully functional floor, which would be long lasting and give many years of service, with only a basic cleaning regime being the requirement. The need to periodically remove damaged floor coverings was also removed. Contact us if you have any queries on your polished concrete flooring.

Damaged Concrete Floor Renovation Due to Water Ingress

The client required the damaged floor, caused by water ingress from below, to undergo a full renovation. The damage was caused by dampness, which in turn rotted all of the floor coverings that were placed on the surface, e.g. lino’s and laminates etc. A great solution would be to diamond grind and polish the floor. As the polished concrete would still be permeable, this would allow water etc to pass through, the floor would simply need to be cleaned. The client contacted JLR Contracts to see if we could help. Please scroll down to see full details….

Prioritising Function Over Aesthetics

The client told JLR Contracts that aesthetics were not an important factor on this job. Functionality, low maintenance and long floor life were the most important factors that were required. A lot of the existing concrete floor was in a poor state of repair, due to the dampness in the floor. The whole floor would firstly receive a heavy grind, which would remove several mm’s from the concrete surface. In turn, this would remove years of grime and contamination from the surface. Cracks were also chased and filled with an industrial repair mortar. Subsequent finer metal diamond grinding stages were then undertaken. Chemicals were also applied for both grouting and densifying stages, this creates a more uniform floor as well as a resulting hard-wearing surface. The floor was then chemically treated to harden the concrete surface, before the polishing stages were undertaken, through subsequent finer diamond grit sizes to leave a low gloss sheen. The result was a fully functional floor, which would be long lasting and give many years of service, with only a basic cleaning regime being the requirement. The need to periodically remove damaged floor coverings was also removed. Contact us if you have any queries on your polished concrete flooring.

Managing Moisture in Ground-Level Spaces

The location of the property also made the project particularly sensitive to moisture. Built at or near ground level, the floor had been exposed to rising damp for an extended period, which had previously led to the failure of standard surface coverings like lino and laminate. These materials had effectively trapped moisture, accelerating deterioration and requiring frequent replacement. By switching to a polished concrete system, the client could finally eliminate the ongoing issue of surface delamination and damp-related failure. Polished concrete is inherently more breathable than traditional coverings, allowing any residual moisture vapour to pass through without compromising the integrity of the floor. This solution is especially suited for environments where aesthetics are secondary to longevity and functionality. JLR Contracts ensured that the polished surface remained practical, durable and resilient – a far superior choice for spaces prone to damp conditions. The result is a floor that looks clean, performs reliably and won’t degrade over time.

Surface Preparation: The Key to a Lasting Finish

The project also highlighted the importance of surface preparation in the success of any polished concrete floor. At JLR Contracts, we often stress that the polishing process is only as good as the groundwork that precedes it. In this case, the heavy initial grind played a critical role in removing layers of surface damage, failed adhesives, and embedded grime from years of wear. Without that preparation, the finish would have been inconsistent and the longevity compromised. The crack repair stage also allowed the team to stabilise the slab, preventing further deterioration and ensuring that the structure beneath remained sound. Our team then applied densifiers and grout coats not only to increase the hardness of the surface but also to fill micro-pores that could otherwise attract dirt or moisture. These steps collectively resulted in a more unified and resistant finish. The client now benefits from a floor that performs better, lasts longer, and is much easier to clean and maintain.

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